Follett 00119628R01 User Manual

VU300K Series Integral Cold Carbonation  
Ice and Beverage Dispensers  
Order parts online  
Installation, Operation and Service Manual  
Service numbers above 50000  
Following installation, please forward this manual  
to the appropriate operations person.  
801 Church Lane • PO Box D, Easton, PA 18044, USA  
Toll free (800) 523-9361 • (610) 252-7301  
U
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00119628R01  
Table of contents  
Welcome to Follett Corporation  
4
4
Important cautions  
Specifications  
Installation  
5
8
Installing dispenser in counter  
8
Field wiring diagrams  
9
Connecting beverage lines  
Installing optional icemaker  
9
10  
11  
11  
12  
14  
14  
14  
14  
14  
14  
15  
17  
19  
Operation  
How the dispenser works  
Cleaning  
Service  
Dispense chute cover removal  
Auger motor assembly removal  
Gate assembly removal  
Auger and auger tube removal  
Dispenser wheel removal  
Wiring diagrams  
Troubleshooting  
Replacement parts  
Follett Corporation  
Equipment Return Policy  
Follett equipment may be returned for credit under the following conditions:  
1. The equipment is new and unused.  
2. A return authorization number has been issued by customer service.  
3. Follett receives the equipment at the factory in Easton, PA within 30 days of the issue of the return authorization number.  
4. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward, at the customer’s  
expense, new packaging.  
Note:  
Return freight charges are the responsibility of the customer. If equipment is returned and is damaged because of improper packaging,  
Follett Corporation will not be held responsible.  
Credit will be issued when:  
The equipment has been inspected by Follett and deemed suitable to be returned to stock.  
Note:  
A 15% restocking charge will be deducted from the credit. If the cost to return the product to stock exceeds 15%, the actual cost  
will be deducted.  
3
Welcome to Follett  
Follett ice dispensers enjoy a well-deserved reputation for excellent performance, long-term reliability and  
outstanding after-the-sale support. To ensure that this dispenser delivers that same degree of service, we ask  
that you take a moment to review this manual before beginning the installation of the dispenser. Should you have  
any questions or require technical help at any point, please call our technical service group, (800) 523-9361 or  
(610) 252-7301.  
Before you begin  
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If  
damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the filing of  
a claim, if necessary.  
Check your paperwork to determine which model you have. Follett model numbers are designed to provide  
information about the type and capacity of Follett ice dispensing equipment. Following is an explanation of the  
different model numbers in the VU300 series.  
VU300K8LP  
Ice and valve actuation  
Tower side (facing unit)  
P – Pushbutton  
L – Lever  
L – Left hand side  
R – Right hand side  
Number of valves  
8 or 10  
Beverage cooling  
K – Integral beverage cooling with cold carbonation  
Model series  
Important cautions  
!
Storage area of dispenser contains mechanical, moving parts. Keep hands and arms clear of  
this area at all times. If access to this area is required, power to unit must be  
disconnected first.  
Ice is slippery. Maintain counters and floors around dispenser in a clean and ice-free condition.  
Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.  
Always disconnect power before cleaning or servicing the dispenser.  
Failure to remove all sanitizer may result in health hazard.  
Follett manual load dispensers can accommodate most cube/cubelet ices up to 1" (26mm) square, or  
Follett compressed nugget ice. Crushed, flake, bagged, nugget or congealed ice cannot be used. Use  
of these ices can jam dispenser and void warranty. Separate any “waffle-like” sections of cubes  
before adding to dispenser. For ice compatibility questions, please call Follett customer service at  
(800) 523-9361 or (610) 252-7301.  
4
Specifications  
Electrical  
Each dispenser requires a separate circuit with electrical disconnect within 10 ft (6m). Equipment ground  
required. Standard electrical – 115V, 60Hz, 1 phase. Maximum dispenser fuse – 20 amps, Maximum icemaker  
fuse – 20 amps each. Cord and plug provided with each dispenser.  
Icemaker  
amperage  
Dispenser  
amperage  
VU300K series  
11.0 amps ea (2)  
11.5 amps  
Plumbing  
Dispenser  
3/4" PVC pipe nipple for bin drain  
3/4" PVC pipe nipple for drain pan drain  
1" ID hose for beverage bath drain  
Beverage connections  
1/4" ID syrup beverage hose  
3/8" 45° flair fitting for carbonated water inlet  
1/4" ID CO2  
3/8" ID plain water inlet  
Note: Set CO2 pressure to 75 psi and syrup pressure to 60 psi.  
Drains should be hard piped and insulated. Maintain at least 1/4" per foot (6mm per 304mm run)  
slope on drain line run.  
Water disconnect within 10 feet (3m) of dispenser is suggested for automatic load units.  
Follett recommends use of a Follett model AFSYSTMFL4S water filter on icemakers connected  
to automatic fill dispensers.  
Icemaker  
Refer to detailed specifications in icemaker installation manual  
packed with icemaker  
5
Dimensions and clearances  
VU300 series  
Required clearances  
60" (1524mm) minimum above counter for installation if dispenser will be dropped into counter  
49" (1245mm) minimum above counter for auger removal  
12" (305mm) minimum on ice chute side for service  
12" (305mm) minimum on side opposite ice chute if ice transport tube enters this side  
12" (305mm) minimum between dispenser side(s) and optional icemaker(s)  
Front View  
(shown with two Chewblet FC400A  
auto-fill icemaker kits)  
40.875"  
(1039mm)  
25.25"  
(642mm)  
entrance for  
beverage line  
54.875  
(1394mm)  
carbonator  
pump  
18.875"  
(480mm)  
29.625"  
(753mm)  
17"  
(432mm)  
electric  
conn.  
disp.  
drains  
6"  
12"  
(305mm)  
(153mm)  
manual load unit  
dispenser with 1 optional auto-fill icemaker kit(s)  
dispenser with 2 optional auto-fill icemaker kit(s)  
32.375"  
(823mm)  
Side View  
24.62"  
(626mm)  
beverage  
lines enter  
through  
ice  
bottom  
transport  
tube entry  
1"  
8.5"  
(216mm)  
(26mm)  
bin signal  
drains  
power  
27.5"  
7" (178mm)  
(699mm)  
3" (77mm)  
3/4"  
2"  
(19mm)  
drain  
10"  
(51mm)  
(254mm)  
9"  
9"  
2.5"  
(64mm)  
(229mm)  
15"  
(229mm)  
(381mm)  
30"  
(762mm)  
6
Installation  
Installing dispenser in counter  
Note: All dispensers must be supported from below with supplied 4" – 6" (102 – 153mm) adjustable leg accessory,  
or equivalent. Do not hang dispenser on flange.  
All dispensers must be installed level in both directions to ensure proper operation.  
1. Check that dispenser location meets all requirements in this manual and cut counter as shown.  
Plan View  
Single-sided dispensers  
counter cutout  
Shaded area is additional cut-out required for  
slide-in installations only  
Min.  
33"  
30.375"  
(839mm)  
flat  
(772mm)  
surface  
38.5"  
(978mm)  
front of counter  
2. Place support blocks in cabinet to raise dispenser to a height of 12" (305mm).  
3. Place dispenser in counter onto support blocks.  
4. Attach adjustable legs to dispenser.  
5. Remove support blocks and lower dispenser feet to floor.  
6. Adjust legs for 1/8" (4mm) clearance between dispenser lip and countertop to verify there is no load on flange.  
7. Apply a bead approximately 1/4" (6mm) in diameter of NSF-listed silicone sealant (Dow Corning RTV-732 or  
equivalent) around perimeter of dispenser where it meets counter. Smooth sealant to a 1/8" (4mm) radius.  
8. Install a PVC drain line with at least a 1/4" per foot (20mm per 1m) slope. Insulate drain line to prevent  
condensation.  
Note:  
Do not apply excessive heat if any sweating of fittings is necessary. Heat conduction through metal may  
melt threads in plastic drain.  
Do not reduce drain line size or tie drains together.  
9. Install carbonator pump. See instruction enclosed with pump for detailed installation instructions.  
10. Make electrical connections in accordance with applicable wiring diagrams provided. Provide disconnects within  
10 ft (3m) of dispenser and icemaker for servicing.  
7
Field wiring diagrams  
Note: Field wiring diagrams are intended to aid electricians or technicians in understanding how equipment  
works. All field wiring must be installed in accordance with all local and NEC codes.  
If attaching  
optional icemaker  
ICEMAKER #1  
(OPTIONAL)  
ELECTRIC  
POWER  
SOURCE  
accessory  
LEGEND  
LOWER JUNCTION BOX  
UPPER JUNCTION BOX  
WIRENUT FIELD  
CONNECTIONS  
EQUIPMENT  
GROUND  
BLACK  
WHITE  
W
B
DISPENSER  
B
X
W
LEFT JUNCTION BOX RIGHT JUNCTION BOX  
Electric  
Power  
Source  
B
GRN  
GND  
X
W
W
GREEN  
GRN  
BL  
BL  
BLUE  
B
Y
RD  
YELLOW  
RED  
Y
RD  
ICEMAKER #2  
(OPTIONAL)  
ELECTRIC  
POWER  
SOURCE  
GND  
GRN  
LOWER JUNCTION BOX  
UPPER JUNCTION BOX  
W
B
W
B
GRN  
GND  
X
Connecting beverage lines  
1. Connect syrup and water lines. Non-carbonated water line will be labeled “water”. Syrup lines are numbered  
and correspond to the valves as shown in drawing(s) below. Valve one is always next to ice tower.  
2. The center 4 valves are pre-plumbed to both carbonated and non-carbonated water lines with the  
QuickCARBbeverage manifold. Valves can be individually changed from carbonated to non-carbonated  
flavor with the flip of a lever (see below).  
3. Clean and sanitize beverage lines in accordance with cleaning instructions.  
VU300B QuickCARB manifold  
(see dispenser for model specific  
QuickCARB configuration)  
10 9  
8
7
6
5
4
3
2 1  
Rear View  
carbonated  
Valve position #1 is always next to ice  
tower. Left hand unit shown.  
non-carbonated  
8
Installing optional auto-fill icemaker kit(s)  
Correct installation of remote icemaker(s) is critical to proper performance of icemaker. Refer to installation  
manual packed with icemaker for important details on ice transport tube run, ventilation requirements and other  
installation requirements. Failure to comply with instructions may void warranty.  
To start and operate dispenser  
1. Follow detailed cleaning instructions in service manual before operating dispenser.  
2. Slowly pour water into ice water bath area to fill empty bath and submerge coils. Coils are submerged when  
water starts to flow out overflow drain. DO NOT SPLASH WATER ON ELECTRICAL BOX. Once filled with  
water, add ice to bath until ice covers top of waterbath.  
3. For manual load units, remove front drain pan or rear lid and fill storage area with approved ice.  
Note: Follett manual load dispensers can accommodate most cube/cubelet ices up to 1" (26mm) square, or  
Follett compressed nugget ice. Crushed, flake, bagged, nugget or congealed ice cannot be used. Use of  
these ices can jam dispenser and void warranty. Separate any “waffle-like” sections of cubes before  
adding to dispenser. For ice compatibility questions, please call Follett customer service at  
(800) 523-9361or (610) 252-7301.  
4. Turn power switch located on dispenser control box to ON position.  
5. For automatic fill units, follow detailed instructions in icemaker installation section of installation manual, then  
turn icemaker (bin signal) switch(es) located on dispenser control box to ON position and begin to make ice.  
6. When dispenser has at least 6" (153mm) of ice in storage area, test operation.  
9
Operation  
How the dispenser works  
Follett’s dispensers may be fed by Follett remote icemakers or manually loaded (using ice from another source).  
In all models, ice is stored below the counter in the dispenser storage area. When the dispense lever or button is  
pushed, the dispense motors are activated. This causes the wheel assembly in the storage area to turn, moving  
ice to the vertical auger assembly, which carries ice up to the dispense chute where it drops by gravity into the  
container.  
In units used with an optional icemaker accessory, ice is manufactured remotely and may be located up to 20 ft  
(6m) away from the dispenser. Extruded ice is transported through a tube and pushed to the storage  
compartment of the dispenser. When the bin is filled, a bin thermostat shuts the icemaker off to avoid overfilling  
the bin. The icemaker will restart after 20 minutes if the bin is calling for ice.  
Units with integral ice water bath beverage cooling are equipped with a waterbath timer circuit that activates the  
water bath pump for 35 minutes when ice lever or button is activated, or when the ice water bath warms up and  
calls for more ice.  
Ice movement  
10  
Cleaning  
Using solutions below, clean and sanitize storage area and beverage lines before starting unit and on a routine  
basis as noted below.  
Note: Always disconnect power before cleaning dispenser.  
Do not run plastic parts through a dishwasher.  
Solution A:  
Solution B:  
Note:  
Combine 1 oz (250ml) bleach with 2 gal (8L) hot water or use Ecolab Mikro-chlor Cleaner  
per manufacturers instructions.  
Combine 1/4 oz (50ml) bleach with 2 gal (8L) hot water or use Ecolab Mikro-chlor Cleaner  
per manufacturers instructions.  
Cleaning solutions temperature must be at 75˚ – 125˚F (24˚ to 52˚C)  
Recommended cleaning prior to start up  
Cleaning ice storage area before use  
1. Refer to disassembly instructions (see Service section) and remove dispense wheel from ice storage area.  
2. Remove auger, auger tube and dispense mechanism.  
3. Wipe all components and ice storage area with cleaning Solution A.  
4. Rinse all components and ice storage area thoroughly with clear, potable water.  
5. Wipe all components and ice storage area with sanitizing Solution B.  
Cleaning beverage lines  
Prepare 6 gallons (23L) of cleaning Solution A. Fill a clean product tank with cleaning solution. Fill a second  
clean product tank with potable rinse water.  
1. Disconnect all syrup lines from product containers.  
2. Connect syrup line #1 to cleaning solution tank, pressurize tank to 20-50 psi, and dispense 1/2  
gallon (2L) of solution into a suitable container from valve #1.  
3. Connect syrup line #1 to rinse tank, pressurize tank to 20-50 psi, and dispense 3 gallons (11L)  
into a suitable container from valve #1.  
4. Repeat this cleaning and rinsing for all syrup lines.  
5. Remove diffusers and nozzles from valves, soak in cleaning solution, rinse well and reinstall.  
Sanitizing beverage lines  
Prepare 6 gallons (23L) of sanitizing Solution B. Fill a clean product tank with this solution.  
1. Connect one tank to syrup line #1. Dispense 1/2 gallon (2L) from valve #1.  
2. Repeat for all remaining syrup lines, allowing sanitizing solution to remain in all circuit lines for  
15 minutes.  
3. Connect a clean, empty tank (pressurized to 50 psi) to each syrup line and blow out sanitizer by  
operating each valve.  
4. Remove diffusers and nozzles from valves, soak in sanitizing solution for 15 minutes, rinse well and  
reinstall.  
5. Reconnect all lines and dispense product through valves to purge any remaining sanitizer.  
11  
Recommended daily dispenser cleaning  
1. Remove all debris from drain pan.  
2. Pour 1 gallon (4L) hot water into drain pan to keep drain lines clear.  
Recommended weekly dispenser cleaning  
1. Remove drain pan and grille and wash with Solution A. Rinse thoroughly.  
2. Remove nozzles and diffusers from valves, soak for at least 10 minutes in cleaning Solution A, rinse,  
sanitize with Solution B and reinstall.  
3. Pour a solution of one cup (8oz/237ml) household bleach mixed with one gallon (3.8L) hot water into  
drain pan to help prevent algae growth in drain lines.  
Recommended quarterly dispenser cleaning  
1. Remove top from dispenser and turn power switch to OFF position.  
2. Remove ice from storage area.  
3. Remove dispense chute cover, chute, auger motor assembly, auger and auger tube (see Service section).  
4. Remove drain pan, grille, dispense wheel, agitator rods, and drive shaft (see Service section).  
5. Clean all components and bin storage area with Solution A, rinse thoroughly with clear water and sanitize  
with Solution B.  
6. Remove nozzles and diffusers from valves, soak for at least 10 minutes in cleaning Solution A, rinse,  
sanitize with Solution B and reinstall.  
7. Remove side access panel next to ice tower with two upper screws and lift out.  
8. Disengage service drain tube (on utility connection side of dispenser) from mounting bracket and drain  
ice water bath.  
9. Use a bottle brush to clean coils with Solution A, rinse and sanitize with Solution B.  
10. Reposition ice water bath drain line in up position so water does not drain out.  
11. Pour Solution A into ice water bath until it flows out overflow drain.  
12. Turn power ON to unit and dispense a small cup of ice to activate pump.  
13. Allow pump to run for two minutes to clean pump and pump lines.  
14. Turn power OFF.  
15. Drain bath and replace drain tube in mounting bracket in up position to avoid siphoning water bath water.  
Putting unit back in service after quarterly cleaning  
1. Fill ice water bath with water until water spills out of bath overflow drain.  
2. Reassemble components.  
3. For manual load units, fill unit with an approved ice (see important cautions on page 4).  
4. For automatic load units with R400A/W (R404A refrigerant) icemakers, turn bin signal switch(es) and  
dispenser power switch to ON position and allow storage area to fill.  
5. Push dispense button or lever to test that dispenser is functioning properly.  
Recommended quarterly cleaning of optional auto-fill icemaker kit(s).  
Units equipped with optional icemakers require cleaning of icemaker system at least every six months, and more  
often if local water conditions dictate. Failure to clean icemaker system will result in decreased performance and  
potential damage to icemaker. Refer to Icemaker Installation, Operation and Service Manual.  
12  
Dispense chute assembly  
Service  
Dispense chute cover removal  
quick release pins  
gate  
assembly  
1. Remove top cover.  
2. Remove two screws from top cover and pull cover forward and  
down to remove.  
gate assembly  
springs  
3. On push button units, disconnect plug on harness.  
Auger motor assembly removal  
1. Remove drain pan.  
2. Remove thumbscrews from splash guard and remove.  
3. Remove thumbscrews from splash panel; lift and pull forward  
at base of panel and remove.  
4. Unplug auger motor at connector.  
5. Remove two 1/4-20 bolts holding auger motor to hold-down  
bracket.  
mounting  
bracket  
ice chute  
ice chute  
6. Remove two thumbscrews from auger motor stabilizer bracket  
and set aside.  
7. Lift auger motor off.  
Dispenser cutaway – Front View  
auger motor  
Gate assembly removal  
1. Remove dispense chute cover and auger motor assembly.  
2. Remove thumbscrews on each side of clear focus chute and  
remove.  
auger tube  
3. Remove quick release pin holding dispense gate assembly  
and chute.  
wheel motor  
4. Lift gate up and over hinge tabs, then carefully pull and tilt to  
unhook from solenoid link.  
5. Pull ice chute toward you to unclip from dimples on chute  
mounting bracket.  
auger  
tube  
ring  
auger  
6. Pull ice chute and gate toward you and out through panel  
opening.  
drive  
shaft  
7. Lift dispenser mechanism assembly off auger and auger tube.  
Auger and auger tube removal  
1. Remove dispense chute cover and auger-motor assembly.  
2. Remove side panel of tower.  
3. Remove screw holding top auger tube ring to lower ring.  
4. Lift auger out of auger tube.  
5. Lift out auger tube, turning as needed to clear rivnuts on side  
auger motor mounting bracket.  
Front View  
fixed ramped  
Dispenser wheel removal  
1. Remove dispenser top and turn power switch OFF.  
2. Remove all ice from bin.  
3. Remove drain pan and ice bin access cover below it.  
4. Remove splash guard and wheel motor access cover.  
5. Unplug wheel motor at connector and remove ground wire.  
5. Remove wheel motor by  
yoke rod with  
bracket (below  
rotating drive  
bar)  
pulling out two quick release pins.  
6. Lift drive shaft up through hole in countertop.  
7. Lift dispense wheel out through drain pan opening.  
fixed yoke  
rod with  
bracket  
13  
Wiring diagram  
VU300K series  
L2  
L1  
AUGER MOTOR  
DISPENSE  
PL2-1  
PURPLE  
PL1-1  
GRAY  
PL1-2  
ORANGE  
R1  
PL2-2  
BLUE  
BLACK  
BLACK  
WHT  
PURPLE  
BLK  
M1  
4
7
C
C
NO  
NO  
POWER  
TOP LID  
DRAIN  
PAN  
SWITCH  
SWITCH SWITCH  
WHEEL MOTOR  
PL3-2  
PL3-3  
WHT  
RED  
WHT  
RED  
M2  
PURPLE  
WHITE  
L2  
MTR  
BATHPUMP  
MOTOR  
ORANGE  
READY  
LID  
PL5-1  
PL5-2  
GRAY  
PUMP  
M3  
BLK  
BATH CONTROL  
BOARD  
(35 MIN ON DELAY)  
GREEN  
RED  
BLACK  
WHITE  
GRAY  
LOW HIGH COMMON  
L1  
L2  
CARB.  
PUMP  
CARB.  
PUMP  
CONTROL  
CARB.  
TANK  
COM  
NO  
115 VOLTS  
24 VOLTS  
T1  
RED  
YELLOW  
YELLOW  
DISPENSE  
PL6-1 SWITCH  
DISPENSE RELAY  
R1  
PL6-3  
RED  
BROWN  
NO  
BROWN  
C
B
A
BATH CONTROL BOARD  
RED  
RED  
YELLOW  
YELLOW  
24VAC RED  
24VAC YEL  
BATH  
SOLENOID  
BATH SOL  
C
BATH SOL  
PL4-2  
PL4-1  
BLUE  
STATUS LIGHTS  
GREEN - COLD  
NO  
TEMP  
SENSOR  
(12 SEC ON: 1 MIN OFF)  
NC  
RED - WARM  
T
DISPENSE  
SOLENOID  
DISPENSE  
R1  
PL4-4  
PL4-3  
RED  
YELLOW  
BROWN  
6
9
PL6-2  
RED  
PL6-4  
2
BLUE  
1
BIN T'STAT  
IM_#1  
SWITCH  
IM_#2  
BLUE  
BLUE  
BLUE  
RED  
BIN SIGNAL (24V)  
ICEMAKER #1  
YELLOW  
BIN SIGNAL (24V)  
ICEMAKER #2  
24V JUNCTION BOX  
AUTOFILL  
PL1-3  
PL1-4  
NO  
C
DRAINPAN  
BLACK  
SWITCH  
BROWN  
PL7-1  
Valve_1  
BLACK  
Valve_2  
Valve_7  
Valve_3  
Valve_4  
Valve_9  
Valve_5  
LEGEND:  
BLACK  
TERMINAL STRIP CONNECTION  
BROWN  
KEYSWITCH  
Valve_6  
Valve_8  
Valve_10  
PIN and SOCKET CONNECTION  
PL7-2  
14  
Dispenser troubleshooting guide  
Before calling for service  
1. Check that ice is in the dispenser and that congealed cubes are not causing a jam.  
2. Check that circuit breaker and switches are in ON position.  
3. Check that drain pan and top are on securely. If ajar, dispenser will not operate. When the top is off, auger  
does not operate, even though the solenoids do (page 18).  
4. Check that all drains are clear.  
Note: For units equipped with Follett Chewblet auto-fill icemaker kit(s), see Icemaker Operation and Service  
Manual for service and troubleshooting information.  
Possible cause  
Solution  
Symptom  
1. Power switch faulty or in OFF  
position; loose connection.  
2. Faulty dispense switch.  
3. Faulty transformer.  
4. Drain pan ajar.  
5. Faulty drain pan safety switch.  
1. Turn power switch to ON position;  
check connections.  
2. Replace switch.  
3. Replace transformer.  
4. Check pan and reseat.  
5. Replace switch.  
Ice does not dispense.  
• Auger motor does not run  
• Wheel motor does not run  
1. Loose electrical connection.  
2. Linkage problem between  
solenoid and gate.  
1. Check connections.  
2. Check linkage.  
Ice does not dispense.  
• Auger motor runs  
• Wheel motor runs  
• Gate does not open  
3. Faulty solenoid.  
3. Replace solenoid.  
1. Loose electrical connection.  
2. Faulty auger motor.  
3. Faulty run capacitor.  
1. Check connections.  
2. Check auger motor.  
3. Check run capacitor.  
Ice does not dispense.  
• Auger motor does not run  
• Wheel motor runs  
1. Loose electrical connection.  
2. Faulty wheel motor.  
3. Faulty run capacitor.  
1. Check connections.  
2. Check wheel motor.  
3. Check capacitor.  
Ice does not dispense.  
• Auger motor runs  
• Wheel motor does not run  
1. No ice in storage bin.  
2. Water drained out of ice water  
bath.  
1. Fill storage area with ice or check  
icemaker operation.  
2. Check that ice water bath drain  
tube is in fixed upright position.  
3. Check pump and PC board for  
output.  
Warm drinks or soda foaming.  
3. Circulating pump not running.  
4. Board off on fill error.  
4. Cycle power on/off to reset board.  
2
5. CO pressure is set too high.  
2
5. Set CO pressure to 75 psi.  
No ice in dispenser.  
1. Power switch in OFF position or  
faulty.  
1. Check switch and replace if  
necessary.  
2. Bin signal switches in OFF  
position or faulty.  
2. Check switch and replace if  
necessary.  
3. Faulty bin thermostat.  
4. Faulty transformer.  
5. Icemaker related problem.  
3. Replace bin thermostat.  
4. Replace transformer.  
5. Refer to Icemaker Operation and  
Service Manual for diagnosing.  
6. Check for power and bin signal on  
icemaker PC board.  
6. Faulty or disconnected wiring.  
15  
Possible cause  
Solution  
Symptom  
1. Loose connection.  
1. Check carbonator pump power at  
plug and at level control board.  
2a. Check connection between low  
level electrode and level control  
board.  
Carbonator pump not turning on.  
2. Electrode connections on  
carbonator tank are satisfied.  
2b. Check ground wire on carbonator  
tank.  
3. Carbonator pump or level  
control board is defective.  
3. Replace pump/control board.  
1. Loose connection.  
1a. Check connection between high  
level electrode and level control  
board.  
Carbonator pump is not turning off.  
1b. Replace electrodes/control board.  
2
1. Loose connection.  
1. Check all CO and water  
Carbonation system is not  
carbonating.  
connections.  
2
2. CO pressure.  
2
2. Set CO pressure to 75 psi.  
3. Water pressure is too high.  
3. Lower water pressure to  
approximately 50 psi.  
4. Replace pump.  
4. Carbonator pump is defective.  
Carbonation system is producing  
excessively carbonated beverages.  
2
1. CO pressure is set too high.  
2
1. Set CO pressure to 75 psi.  
2. Drinks may be warm.  
2. See “warm drinks” symptom.  
If problems persist after following this basic troubleshooting guide, call Follett’s technical  
service department at (800) 523-9361 or (610) 252-7301.  
16  
Operational Status  
The chart below shows the operational status of various parts when certain switches are turned off or accessories  
are removed.  
Condition  
Pump  
Solenoids  
Auger  
Wheel  
Beverage  
valves  
Top lid off  
OFF  
ON  
ON  
ON  
OFF  
OFF  
OFF  
OFF  
ON  
Drain pan off  
OFF  
On/off switch  
in OFF position  
OFF  
ON  
OFF  
ON  
OFF  
ON  
OFF  
ON  
OFF  
OFF  
Beverage  
switch in OFF  
position  
Waterbath circuit board operation  
The temperature sensor is hard wired directly to the circuit board. The waterbath circuit board operates on 24  
volts AC. The bath pump will run for 35 minutes whenever ice is dispensed or the bath calls for ice.  
Optimal beverage temperature is controlled by the circuit board located in the electrical box. The board monitors  
the waterbath temperature and holds it to a factory setting. When the Red LED is ON, the bath solenoid, auger  
motor, wheel motor and bath pump are energized. Ice will be dispensed into the waterbath for 12 seconds, then  
stop for 60 seconds. The pump will stay energized, and the circuit board will then monitor the water  
temperature. If it is below the set point, the Green LED will come on, the Red LED light will go off, and ice will  
not dispense into the waterbath. If the temperature of the bath is determined to be above the set point, the Red  
LED will remain on. The circuit board has a delay of 60 seconds before more ice is dispensed into the  
waterbath.  
LED indicators:  
Green – the waterbath is at the set temperature.  
Red – the bath temperature is above the set temperature and the bath is calling for ice.  
Flashing LED indicators:  
Flashing Red and Green – the circuit board has gone into an error mode:  
Alternate flashing – circuit board has power and is waiting for hopper cover and dispenser top to be  
replaced.  
Simultaneous flashing – the waterbath did not reach set temperature in 40 minutes. Reset this error  
mode by turning power off, removing top lid, drain pan or rear lid.  
Electrical box  
Front View  
beverage bath  
indicator  
0
I
0
I
0
I
#1 #2  
cold/green LED  
warm/red LED  
power on/off  
switch  
icemaker  
switches  
probe  
17  
Replacement parts  
Single-sided Dispenser  
Plan View  
1
2
3
1
6
8
5
7
6
4
Reference #  
1
Description  
Lid, with graphics, single-sided  
Graphics, “Follett”  
Access panel, tower, single-sided  
Cover, ice opening (below drain pan)  
Drain pan assembly and grille  
Drain pan, plastic  
Switch, drain pan safety  
Grille, drain pan  
Chute cover, dispense, push-button with switch  
Chute cover, dispense, lever  
Splash guard  
Thumbscrew, 10/32-1/2, splash guard  
Switch, dispense, PB  
Switch, dispense lever (includes boot and spacer)  
Boot, dispense switch button, lever  
Access cover, wheel motor (behind splash guard)  
Fitting, drain, drain pan  
Lip kit (plastic strip bordering ice bin opening and adhesive)  
Insulation, transport tube (sold by the foot)  
Tube, ice transport, 10 ft  
Part #  
00126805  
00116780  
00108407  
00143685  
00126862  
00108829  
502475  
00108845  
502440  
502439  
00121517  
501100  
2
3
Not shown  
Not shown  
4
Not shown  
5
6
Not shown  
7
8
Not shown  
Not shown  
Not shown  
Not shown  
Not shown  
Not shown  
Not shown  
Not shown  
Not shown  
Not shown  
Not shown  
Not shown  
502441  
501714  
501841  
00114546  
00143677  
502285  
501176  
502522  
502523  
502333  
Tube, ice transport, 20 ft  
Plug 2 lead, male  
Plug 2 lead, female  
Brackets, drain pan locator  
502334  
00143693  
18  
1
4
2
Top View  
lower ring  
Top View  
auger tube seal  
15  
3
8
16  
4
reinforcing  
tab  
9
17  
5
19  
16  
6
10  
11  
countertop  
section  
7
18  
Front View  
auger tube  
14  
13  
12  
Reference #  
Description  
Part #  
00115212  
502047  
00108498  
501977  
1
2
Motor, auger (includes capacitor)  
Bracket, auger motor hold-down  
Bracket, auger motor stabilizer  
Seal, shaft, auger motor  
Not shown  
Not shown  
3
Auger  
501980  
4
5
Auger tube (includes insulation)  
Insulation, auger tube  
00126870  
502099  
6
Ring, auger tube, upper  
501939  
7
Ring, auger tube, lower  
502155  
8
Motor, wheel, Brother (includes capacitor)  
Bracket, wheel motor  
502657  
501981  
9
Not shown  
Not shown  
Not shown  
10  
Capacitor, wheel motor, Brother  
Gasket, wheel motor bracket  
Pin, quick release, wheel motor (2 required)  
Drive shaft assembly, for Brother motor  
Agitator rods, fixed, front and back  
Wheel, dispense  
502658  
501982  
206283  
00126888  
502629  
11  
12  
501978  
13  
Bearing plate, bottom auger  
Bearing, bottom, auger  
501971  
501972  
Not shown  
Not shown  
Not shown  
Not shown  
14  
Agitator rod, ramped  
Bracket, fixed agitator (3 used per unit)  
Thumbscrew, 10/32 x 3/4, fixed agitator bracket (2 required)  
Tee, drain  
502628  
501974  
501259  
502059  
15  
Thermostat  
500514  
16  
17  
18  
19  
Bracket, ice hose and wheel motor  
Union, 3/8" (includes 00107433)  
Shelf, carbonator pump  
Pump, carbonator (includes 00106658, 00109355)  
Mounting screws & fittings, carbonator pump  
Leg  
502050  
00107516  
00106658  
00107524  
00109355  
00137257  
Not shown  
Not shown  
19  
VU300 dispense assembly  
VU300 dispense assembly  
Top View  
Side View  
1
2
1
3
3
7
4
4
6
Reference #  
Description  
Part #  
5
1
2
3
4
Gate, dispense  
Linkage pin, gate/solenoid  
Pin, quick release, 3" (77mm), gate and lever  
Chute, ice  
Solenoid  
501955  
502096  
501949  
501952  
501961  
502098  
501948  
501950  
502459  
501953  
5
Not shown  
6
Boot, solenoid  
Dispense mechanism assembly  
Spring, dispense mechanism (1 per side)  
Chute, focus  
7
Not shown  
Not shown  
Lever, dispense  
20  
15  
18  
21  
3
24  
12  
24  
23  
1
19  
16  
17  
15  
14  
20  
2
13  
11  
10  
9
5
16  
5
6
22  
7
8
4
Reference #  
Description  
Part #  
1
2
Pump, waterbath (includes mounting plate and elbow)  
Elbow, overflow 1" (26mm) x 3/4 MPT  
Elbow, clean out, drain, 3/8" (10mm) x 3/8 MPT  
Syrup coil  
QuickCARB foam pack assembly  
Foam pack assembly, 10 valve  
Foam pack assembly, 8 valve  
Coil, carbonated water, 8 valve and 10 valve  
Coil, carbonated, outer  
00111476  
502465  
Not shown  
502466  
3
4
5
00125864  
00127043  
00127068  
00127076  
00119560  
00119578  
00119552  
00207540  
00123141  
00127084  
00127092  
501966  
00107409  
00107417  
00107425  
00107433  
00107532  
00107458  
00107466  
00107540  
00107482  
00107508  
500378  
Not shown  
6
7
8
9
10  
11  
Coil, non barb, inner  
Manifold, carbonated water, 8 valve and 10 valve  
Manifold, water 8 valve and 10 valve  
Guide, ice bath, LH  
Guide, ice bath, RH  
Tubing, vinyl, pump (order by foot, 3ft minimum)  
Water probe, high level (red)  
Water probe, low level (black)  
Elbow, 3/8" swivel (includes 00107433, 0107490  
Washer, seal, 3/8" (black)  
Check valve, 3/8" (includes 00107433)  
Elbow, 1/4" swivel (includes 00107466, 00106914)  
Washer, seal, 1/4" (white)  
Check valve, 1/4" (includes 00107466  
Pressure relief valve  
Carbonator tank  
Not shown  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
Clamp, pump hose  
Bracket, carbonation tank  
00106625  
21  
1
Top View  
3
2
3
MTR  
ready  
(orange)  
Beverage bath  
control board detail  
5
4
Front View  
Side View  
LOW HIGH COM  
7
N.O.  
N.C.  
COM  
INPUT VOLTAGE  
0
I
0
I
0
I
BEV. BATH  
INDICATOR  
WARM COLD  
Cold carbonation level  
control board detail  
4
8
4
6
5
Reference #  
Description  
Part #  
502058  
501826  
502472  
502209  
502473  
00111484  
502511  
502500  
502501  
502505  
502609  
502610  
500514  
00106708  
1
2
3
4
5
6
7
Transformer, 24V  
Relay, dispense  
Strips, terminal  
Switches (power and icemaker)  
Board, circuit and probe (one unit)  
Bracket, probe  
Switch, safety  
Not shown  
Not shown  
Not shown  
Not shown  
Not shown  
Not shown  
8
Switch, safety, drain pan assembly, LH unit  
Switch, safety, drain pan assembly, RH unit  
Switch, dispense, lever  
Bracket, safety switch, drain pan, RH  
Bracket, safety switch, drain pan, LH  
Thermostat, bin level  
Control board, cold carbonation  
22  
23  
801 Church Lane • PO Box D, Easton, PA 18044, USA  
Toll free (800) 523-9361 • (610) 252-7301  
00119628R01  
02/06  
U
U
®L  
®L  
C

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